PT MF
Animal Feed & Poultry Manufacturing
A leading Indonesian animal feed producer operating feed mills nationwide — broiler, layer, and aqua feed serving farmers across the archipelago.
The Challenge
Coordinating production and maintenance decisions across 6 geographically separated feed mills
No single, real-time view of plant performance for the leadership command center
Downtime events only surfaced after they had already hit daily output targets
Disconnected data across MES, ERP, SCADA, and machine controllers, forcing manual reconciliation
Inconsistent downtime reasons across plants, making benchmarking and accountability impossible
Slow escalation of production-impacting events from shop floor to management
How OpexMX Handles It
A unified command-center dashboard gives leadership a live, plant-by-plant view of throughput and downtime across all 6 mills — decisions made on what is happening now, not on an end-of-shift report.
Automated downtime analysis classifies every stoppage by reason, line, and plant, turning raw machine signals into the root-cause story managers actually act on and the trends they plan against.
An event-driven integration layer connects MES, ERP, SCADA, and machine controllers so data flows one way across every plant instead of living in islands of spreadsheets.
OpexFlow (flow.opexcg.com) powers the real-time movement of data between plants and systems, so the command center always reflects current state rather than yesterday's snapshot.
Standardized downtime categories enforced across all 6 plants, so leadership can benchmark performance fairly and focus improvement where it moves the numbers most.
Maintenance triggered by real equipment condition and event signals, aligned to production targets instead of arbitrary calendar dates.
Production Lines Under Management
| Production Line | Location / Type | Priority |
|---|---|---|
| Receiving & Grinding | Raw intake | critical |
| Batching & Mixing | Proportioning | critical |
| Pellet Mills | Pelleting | critical |
| Extrusion Lines | Aquafeed | high |
| Bagging & Loadout | Finishing | high |
| Utilities | Support | critical |
Want a walkthrough for your plant?
We'll map your team's actual maintenance processes and show you exactly how OpexMX would handle it.